2020Unpublished venueOpen access

Measurement of the Crankshaft Seals Friction Losses in a Modern Passenger Car Diesel Engine

Christoph Knauder, Hannes Allmaier, David Sander

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Abstract

This paper presents results of experimental investigations on the friction losses of the crankshaft radial lip seals of a modern four-cylinder diesel engine for passenger car applications. A two stage strip-test has been conducted on a motored engine test bed to obtain the friction torque of the radial lip seals. For the experimental investigations with the crankshaft seals removed from the engine, a special sealing apparatus has been designed and built. A wide range of tests have been performed covering the full speed range of the engine at lubricant temperatures of 70 ℃, 90 ℃, and 110 ℃. The results show a dependency on crankshaft speed and engine media supply temperature but also revealed the presence of constant plateaus of friction torque over engine speed.

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What this paper is about

This paper presents results of experimental investigations on the friction losses of the crankshaft radial lip seals of a modern four-cylinder diesel engine for passenger car applications. A two stage strip-test has been conducted on a motored engine test bed to obtain the friction torque of the radial lip seals. For the experimental investigations with the crankshaft seals removed from the engine, a special sealing apparatus has been designed and built. A wide range of tests have been performed covering the full speed range of the engine at lubricant temperatures of 70 ℃, 90 ℃, and 110 ℃. The results show a dependency on crankshaft speed and engine media supply temperature but also revealed the presence of constant plateaus of friction torque over engine speed.

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Available abstract

This paper presents results of experimental investigations on the friction losses of the crankshaft radial lip seals of a modern four-cylinder diesel engine for passenger car applications. A two stage strip-test has been conducted on a motored engine test bed to obtain the friction torque of the radial lip seals. For the experimental investigations with the crankshaft seals removed from the engine, a special sealing apparatus has been designed and built. A wide range of tests have been performed covering the full speed range of the engine at lubricant temperatures of 70 ℃, 90 ℃, and 110 ℃. The results show a dependency on crankshaft speed and engine media supply temperature but also revealed the presence of constant plateaus of friction torque over engine speed.

Key concepts: Crankshaft, Diesel engine, Automotive engineering, Torque, Lubricant, Friction torque, Cylinder, Range (aeronautics)

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