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Advanced Durability Analysis. Volume 3. Fractographic Test Data

D. E. Gordon, Kirschner, S. B., Brubaker, L. E., K. M. Koepsel, Shannon D. Manning

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Abstract

This report contains the test results and raw fractographic data for over 180 fatigue cracks. Natural fatigue cracks were acquired in fastener holes in 7475-T7351 aluminum. Three specimen fastener hole configurations were considered: (1) open hole, (2) bolt-in-hole(passive), and (3) bolt load transfer. Both straight-bore and countersunk fastener holes were considered. Strain survey results for a double-reversed dog-bone specimen(designed for 15% bolt load transfer) are presented. The fractographic data in this report can be used to quantify the initial fatigue quality or equivalent initial flaw SIZE(EIFS) cumulative distribution for clearance-fit fastener holes. These data can be used to determine the initial flaw size for the durability and damage tolerance analyses of mechanically fastened joints.

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What this paper is about

This report contains the test results and raw fractographic data for over 180 fatigue cracks. Natural fatigue cracks were acquired in fastener holes in 7475-T7351 aluminum. Three specimen fastener hole configurations were considered: (1) open hole, (2) bolt-in-hole(passive), and (3) bolt load transfer. Both straight-bore and countersunk fastener holes were considered. Strain survey results for a double-reversed dog-bone specimen(designed for 15% bolt load transfer) are presented. The fractographic data in this report can be used to quantify the initial fatigue quality or equivalent initial flaw SIZE(EIFS) cumulative distribution for clearance-fit fastener holes. These data can be used to determine the initial flaw size for the durability and damage tolerance analyses of mechanically fastened joints.

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Available abstract

This report contains the test results and raw fractographic data for over 180 fatigue cracks. Natural fatigue cracks were acquired in fastener holes in 7475-T7351 aluminum. Three specimen fastener hole configurations were considered: (1) open hole, (2) bolt-in-hole(passive), and (3) bolt load transfer. Both straight-bore and countersunk fastener holes were considered. Strain survey results for a double-reversed dog-bone specimen(designed for 15% bolt load transfer) are presented. The fractographic data in this report can be used to quantify the initial fatigue quality or equivalent initial flaw SIZE(EIFS) cumulative distribution for clearance-fit fastener holes. These data can be used to determine the initial flaw size for the durability and damage tolerance analyses of mechanically fastened joints.

Key concepts: Fastener, Durability, Materials science, Structural engineering, Fracture (geology), Composite material, Aluminium, Metallurgy

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