2013Yingyong jichu yu gongcheng kexue xuebaoRequires access

3-D FEM Simulation of Lift-Off Effects on Magnetic Flux Leakage Testing

WU Dehu

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Abstract

With the increase of pipelines and steel tanks,corrosion leakage accidents happen frequently. The magnetic flux leakage( MFL) method is currently the most commonly used pipeline inspection technique. In this paper,three-dimension( 3-D) finite element analysis has been used to examine the effect of lift-off on MFL signals. Firstly,according to Maxwell equations,the 3-D MFL field distributions of defects were deduced. Then,the 3-D finite element simulation model of MFL under the vibration conditions was established in ANSYS and the MFL signals of defects at different lift-off were analyzed. To confirm the 3-D simulation results,a set of artificial defects was made and the MFL experiments were performed. Finally,the best lift-off at different sizes of defects was achieved by minimizing the errors caused by vibration and electromagnetic noise. This research can be used to optimize the detector structure to increase MFL detection measurement accuracy.

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What this paper is about

With the increase of pipelines and steel tanks,corrosion leakage accidents happen frequently. The magnetic flux leakage( MFL) method is currently the most commonly used pipeline inspection technique. In this paper,three-dimension( 3-D) finite element analysis has been used to examine the effect of lift-off on MFL signals. Firstly,according to Maxwell equations,the 3-D MFL field distributions of defects were deduced. Then,the 3-D finite element simulation model of MFL under the vibration conditions was established in ANSYS and the MFL signals of defects at different lift-off were analyzed. To confirm the 3-D simulation results,a set of artificial defects was made and the MFL experiments were performed. Finally,the best lift-off at different sizes of defects was achieved by minimizing the errors caused by vibration and electromagnetic noise. This research can be used to optimize the detector structure to increase MFL detection measurement accuracy.

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Available abstract

With the increase of pipelines and steel tanks,corrosion leakage accidents happen frequently. The magnetic flux leakage( MFL) method is currently the most commonly used pipeline inspection technique. In this paper,three-dimension( 3-D) finite element analysis has been used to examine the effect of lift-off on MFL signals. Firstly,according to Maxwell equations,the 3-D MFL field distributions of defects were deduced. Then,the 3-D finite element simulation model of MFL under the vibration conditions was established in ANSYS and the MFL signals of defects at different lift-off were analyzed. To confirm the 3-D simulation results,a set of artificial defects was made and the MFL experiments were performed. Finally,the best lift-off at different sizes of defects was achieved by minimizing the errors caused by vibration and electromagnetic noise. This research can be used to optimize the detector structure to increase MFL detection measurement accuracy.

Key concepts: Magnetic flux leakage, Finite element method, Lift (data mining), Leakage (economics), Vibration, Engineering, Structural engineering, Acoustics

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