Design and Analysis of a Drive System for a Series Manipulator Based on Orthogonal-Fuzzy PID Control

Because the proportional–integral–derivative (PID) parameters selected by experience are random, the control effect of fuzzy PID cannot be optimized. In order to improve the accuracy and stability of robot motion control, an orthogonal-fuzzy PID intelligent control method is proposed. In this paper, the electric steering gear is used as the actuator, and the mathematical model of the servo motor joint drive system is established. The simulation analysis of the original control, PID control, fuzzy PID control, and orthogonal-fuzzy PID control of the manipulator joints in the Simulink software simulation environment and the motion control experiment of the manipulator show that using the orthogonal test method to adjust the PID parameters can quickly determine the appropriate PID parameters and greatly reduce the number of trials. The rise time, adjustment time, and overshoot of the system are significantly reduced by using fuzzy PID control, which can improve the adaptability of the system. By comparing and analyzing fuzzy PID and orthogonal-fuzzy PID control methods, it can be found that the system of orthogonal-fuzzy PID for optimal factor level combination (Kp = 0.1, Ki = 30 and Kd = 0.02) is the optimal system. The experiment results show that the orthogonal-fuzzy PID can further improve the accuracy of the system and reduce the oscillation process of the system near the steady state and make the motion more stable.