Joint parameter identification, vibration and noise analysis of gearbox

A certain type of gearbox is investigated for the problem that the stiffness and damping of bearings are difficult to be accurately determined and then affect the analysis of vibration and noise of gearbox. Firstly, a coupled dynamic lumped parameter model of three-stage helical gear system with consideration of bearing stiffness, bearing damping, and transmission error is established. The modal parameters of gear system are obtained by using the experimental modal analysis method with single-input and multiple-output. The equation for joint parameter identification of gearbox is established which is based on the experimental modal analysis theory and the dynamic lumped parameter model, and subsequently the parameters of the joint are obtained by the least square method. Then, a gear-shaft-bearing- housing coupled dynamic finite element model is developed on the basis of the identified parameters, and after that the dynamic response results of gearbox are solved by using the modal superposition method and compared with the vibration test results. Finally, an acoustic boundary element model of gearbox is established by taking the dynamic response results as the acoustic boundary condition, and the surface sound pressure and radiation noise of gearbox are solved by the boundary element method (BEM), and then the results are compared with the noise test. The results show that the simulation laws and test laws are in good agreement, and thus the method of joint parameter identification, vibration and noise analysis of gearbox is feasible.