2018SensorsOpen access

Fast Measurement of Magnetostriction Coefficients for Silicon Steel Strips Using Magnetostriction-Based EMAT

Weiping Ren, Ke Xu, Peng Zhou

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Abstract

Strain gauges and optical methods are commonly used to measure the magnetostriction coefficient of a sample. All these methods require a specific size sample and can only realize offline measurement, which is time-consuming. Therefore, we propose a new method using a magnetostriction-based electromagnetic acoustic transducer (EMAT) to measure the magnetostriction coefficient. The amplitude of the ultrasonic waves generated by the EMAT is applied to characterize the magnetostriction coefficient of a sample. A nonlinear magnetostriction finite element model is established, and the simulation results show that the amplitude of the ultrasonic wave generated by the magnetostriction-based EMAT is proportional to the magnetostriction coefficient of the material. Experiments are carried out on silicon steel strips with different silicon contents. The results show that the method can effectively measure their relative magnetostriction coefficients. Furthermore, the structure of the magnetostriction-based EMAT is optimized to maximize efficiency. The excitation and receiving transducers reach their maximum efficiency when the static magnetic flux densities are 3.5 mT and 6.8 mT, respectively. Moreover, the relative error caused by the vibration reaches the minimal size when the lift-off of the receiving coil is set to 3 mm around. This method is fast and can be applied to online measurement.

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What this paper is about

Strain gauges and optical methods are commonly used to measure the magnetostriction coefficient of a sample. All these methods require a specific size sample and can only realize offline measurement, which is time-consuming. Therefore, we propose a new method using a magnetostriction-based electromagnetic acoustic transducer (EMAT) to measure the magnetostriction coefficient. The amplitude of the ultrasonic waves generated by the EMAT is applied to characterize the magnetostriction coefficient of a sample. A nonlinear magnetostriction finite element model is established, and the simulation results show that the amplitude of the ultrasonic wave generated by the magnetostriction-based EMAT is proportional to the magnetostriction coefficient of the material. Experiments are carried out on silicon steel strips with different silicon contents. The results show that the method can effectively measure their relative magnetostriction coefficients. Furthermore, the structure of the magnetostriction-based EMAT is optimized to maximize efficiency. The excitation and receiving transducers reach their maximum efficiency when the static magnetic flux densities are 3.5 mT and 6.8 mT, respectively. Moreover, the relative error caused by the vibration reaches the minimal size when the lift-off of the receiving coil is set to 3 mm around. This method is fast and can be applied to online measurement.

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Available abstract

Strain gauges and optical methods are commonly used to measure the magnetostriction coefficient of a sample. All these methods require a specific size sample and can only realize offline measurement, which is time-consuming. Therefore, we propose a new method using a magnetostriction-based electromagnetic acoustic transducer (EMAT) to measure the magnetostriction coefficient. The amplitude of the ultrasonic waves generated by the EMAT is applied to characterize the magnetostriction coefficient of a sample. A nonlinear magnetostriction finite element model is established, and the simulation results show that the amplitude of the ultrasonic wave generated by the magnetostriction-based EMAT is proportional to the magnetostriction coefficient of the material. Experiments are carried out on silicon steel strips with different silicon contents. The results show that the method can effectively measure their relative magnetostriction coefficients. Furthermore, the structure of the magnetostriction-based EMAT is optimized to maximize efficiency. The excitation and receiving transducers reach their maximum efficiency when the static magnetic flux densities are 3.5 mT and 6.8 mT, respectively. Moreover, the relative error caused by the vibration reaches the minimal size when the lift-off of the receiving coil is set to 3 mm around. This method is fast and can be applied to online measurement.

Key concepts: Magnetostriction, Electromagnetic acoustic transducer, Materials science, Acoustics, Ultrasonic sensor, Electrical steel, Strain gauge, Transducer

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