A new method of yarn hairiness reduction by air suction during carding

Yarn hairiness has remained an issue of enormous interest in the field of yarn spinning research, since it directly affects yarn quality. In this work, a new method for the reduction of yarn hairiness is presented by attaching a simple effective air suction system to the web detaching zone of a conventional carding machine immediately behind crushing rollers. The slivers produced were almost free from dust or short loose fibers. Yarn properties such as hairiness, tenacity, elongation at break and evenness were evaluated. The ring-spun yarn that was produced was called Vacuum Cleaned Carded yarn or VCC yarn, due to the removal of the short fibers by air suction. The properties of VCC yarns were compared with those of conventionally produced reference yarn sample. Comparison of the results showed that the hairiness of optimum VCC yarn decreases by approximately 20%, while its tenacity, elongation at break and evenness were significantly improved. It was also found that the VCC yarn exhibited better spinning stability and was more environmentally friendly than the reference yarn.