2011•WIT transactions on engineering sciencesOpen access

Heat treatment–microstructure–mechanical/tribological property relationships in austempered ductile iron

T. Nasir, D. O. Northwood, Jianmin Han, Q. Zou, Gary Barber, Xiaoguang Sun, Philip Seaton

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Abstract

Austempered Ductile Iron (ADI) can offer an excellent combination of low cost, design flexibility, good machinability, high strength-to-weight ratio, good toughness, good wear resistance and fatigue strength.Although ADI has found quite wide application in some industries, its use in automotive parts production has been limited.The properties of ADI can be tailored by changing the heat treatment schedule.In this research a Ni-Cu-Mo ADI was subjected to heat treatment schedules involving various austenitizing and austempering process times and temperatures.The mechanical (hardness, toughness) and tribological (scuffing) properties were determined and they were related to both the microstructures and the heat treatment procedures.The highest scuffing resistance is obtained in ADI with a feathery ausferrite microstructure.Such a microstructure also produces the highest toughness but hardness values are only at the Grade I or II levels.

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Austempered Ductile Iron (ADI) can offer an excellent combination of low cost, design flexibility, good machinability, high strength-to-weight ratio, good toughness, good wear resistance and fatigue strength.Although ADI has found quite wide application in some industries, its use in automotive parts production has been limited.The properties of ADI can be tailored by changing the heat treatment schedule.In this research a Ni-Cu-Mo ADI was subjected to heat treatment schedules involving various austenitizing and austempering process times and temperatures.The mechanical (hardness, toughness) and tribological (scuffing) properties were determined and they were related to both the microstructures and the heat treatment procedures.The highest scuffing resistance is obtained in ADI with a feathery ausferrite microstructure.Such a microstructure also produces the highest toughness but hardness values are only at the Grade I or II levels.

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Available abstract

Austempered Ductile Iron (ADI) can offer an excellent combination of low cost, design flexibility, good machinability, high strength-to-weight ratio, good toughness, good wear resistance and fatigue strength.Although ADI has found quite wide application in some industries, its use in automotive parts production has been limited.The properties of ADI can be tailored by changing the heat treatment schedule.In this research a Ni-Cu-Mo ADI was subjected to heat treatment schedules involving various austenitizing and austempering process times and temperatures.The mechanical (hardness, toughness) and tribological (scuffing) properties were determined and they were related to both the microstructures and the heat treatment procedures.The highest scuffing resistance is obtained in ADI with a feathery ausferrite microstructure.Such a microstructure also produces the highest toughness but hardness values are only at the Grade I or II levels.

Key concepts: Austempering, Microstructure, Materials science, Austenite, Toughness, Tribology, Machinability, Metallurgy

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