Fabrication of Metal/Intermetallic Compound Laminate composites by Thin Foil Hot Press Process
J.K. Kim, Dong Seok Chung
Abstract
J.K. Kim, Dong Seok Chung
Abstract
Thin foil hot press process was used to fabricate metal/intermetallic compound laminate composites to induce self-propagating high-temperature (SHS) reaction between different pure metal sheets. In the present study, Ni/Ni-aluminide and Ti/Ti-aluminide laminate composites were fabricated through diffusion bonding, reaction synthesis and post-heat treatment of alternatively stacked pure Ni/Al and Ti/Al foils, respectively. Thick intermetallic layers of NiAl and TiAl3 were formed by a self-propagating high-temperature synthesis (SHS) reaction, and thin continuous layers of Ni3Al and TiAl were formed by a solid-state diffusion. Also, Ni/Ni-aluminide//Ti/Ti-aluminide laminate composite, considered as a functionally gradient material, was manufactured from stacked foils of pure Ni, Ti and Al in order of Ni/Al/Ni/.../Ni/Al /Ti/.../Ti/Al/Ti. Nb/Nb-aluminide laminate composite was manufactured with pure Nb and Al multilayered foils, consisting of fine Nb/Nb3Al/Nb2Al/NbAl3 layer structure.
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Thin foil hot press process was used to fabricate metal/intermetallic compound laminate composites to induce self-propagating high-temperature (SHS) reaction between different pure metal sheets. In the present study, Ni/Ni-aluminide and Ti/Ti-aluminide laminate composites were fabricated through diffusion bonding, reaction synthesis and post-heat treatment of alternatively stacked pure Ni/Al and Ti/Al foils, respectively. Thick intermetallic layers of NiAl and TiAl3 were formed by a self-propagating high-temperature synthesis (SHS) reaction, and thin continuous layers of Ni3Al and TiAl were formed by a solid-state diffusion. Also, Ni/Ni-aluminide//Ti/Ti-aluminide laminate composite, considered as a functionally gradient material, was manufactured from stacked foils of pure Ni, Ti and Al in order of Ni/Al/Ni/.../Ni/Al /Ti/.../Ti/Al/Ti. Nb/Nb-aluminide laminate composite was manufactured with pure Nb and Al multilayered foils, consisting of fine Nb/Nb3Al/Nb2Al/NbAl3 layer structure.
Key concepts: Materials science, Intermetallic, Aluminide, Nickel aluminide, FOIL method, Composite number, Nial, Metallurgy