2003Acta Scientiarum Naturalium Universitatis SunyatseniRequires access

Numerical calculation of temperature and phase change during the process of atomizing spray quenching on drilling pipe

QitangLi, GuozengYang, JianguoZhang

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Abstract

A finite element method (FEM) procedure was developed in order to simulate the quenching process for drilling pipe (DP).The calculating model was based on time-temperature-transformation (TTT) diagrams, and incorporated with material properties de-pendent on temperature. The procedure was used to calculate the temperature-time histories, describe the phase transformations ofatomizing spray quenching for DP in the welding zone, and predict the hardness distribution in radius direction after quenching in thezone. The calculated results met well with that of experiments. It was easy to determine the parameters such as volume and pressureof the cooling water and compressed gas by use of the numerical calculation and experiments, because the value of convection coef-ficient was decided greatly by the mixture of the cooling water and compressed gas. Moreover, the simulating results were helpfulnot only to design the quenching equipment, but also to optimize the quenching process for DP's welding zone.

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What this paper is about

A finite element method (FEM) procedure was developed in order to simulate the quenching process for drilling pipe (DP).The calculating model was based on time-temperature-transformation (TTT) diagrams, and incorporated with material properties de-pendent on temperature. The procedure was used to calculate the temperature-time histories, describe the phase transformations ofatomizing spray quenching for DP in the welding zone, and predict the hardness distribution in radius direction after quenching in thezone. The calculated results met well with that of experiments. It was easy to determine the parameters such as volume and pressureof the cooling water and compressed gas by use of the numerical calculation and experiments, because the value of convection coef-ficient was decided greatly by the mixture of the cooling water and compressed gas. Moreover, the simulating results were helpfulnot only to design the quenching equipment, but also to optimize the quenching process for DP's welding zone.

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Available abstract

A finite element method (FEM) procedure was developed in order to simulate the quenching process for drilling pipe (DP).The calculating model was based on time-temperature-transformation (TTT) diagrams, and incorporated with material properties de-pendent on temperature. The procedure was used to calculate the temperature-time histories, describe the phase transformations ofatomizing spray quenching for DP in the welding zone, and predict the hardness distribution in radius direction after quenching in thezone. The calculated results met well with that of experiments. It was easy to determine the parameters such as volume and pressureof the cooling water and compressed gas by use of the numerical calculation and experiments, because the value of convection coef-ficient was decided greatly by the mixture of the cooling water and compressed gas. Moreover, the simulating results were helpfulnot only to design the quenching equipment, but also to optimize the quenching process for DP's welding zone.

Key concepts: Quenching (fluorescence), Cooling curve, Materials science, Welding, Finite element method, Mechanics, Continuous cooling transformation, Metallurgy

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