2024EnergiesOpen access

Energy and Economic Assessment of Oxy-Fuel Combustion CO2 Capture in Coal-Fired Power Plants

Yuyang Yuan, Lei Wang, Yaming Zhuang, Ying Wu, Xiaotao Bi

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Abstract

Oxy-fuel combustion technology replaces air with a mixture of pure O2 and recycled flue gas for coal combustion, which leads to difficulties in the waste heat recovery of flue gas in the boiler tail of coal-fired power plants. This paper proposes a new integration scheme for waste heat recovery of flue gas in coal-fired power plants with oxy-fuel combustion CO2 capture. By introducing an oxygen preheater, a recycled flue gas preheater, and a low-pressure economizer, the waste heat of flue gas is fully recovered to preheat oxygen, recycled flue gas, and feed water, respectively. The proposed scheme simultaneously ensures the safe operation of the recycled fan and improves the thermal performance of the coal-fired power plants. Compared to the air combustion configuration, the boiler’s efficiency and gross power efficiency in the oxy-fuel combustion configuration are increased by 0.42% and 1.29%, respectively. Due to power consumption for the added equipment, the net power efficiency is reduced by 10.41%. A techno-economic analysis shows that the cost of electricity for oxy-fuel combustion in coal-fired power plants has increased from USD 46.45/MWh to USD 80.18/MWh, and the cost of the CO2 avoided reaches USD 43.24/t CO2.

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What this paper is about

Oxy-fuel combustion technology replaces air with a mixture of pure O2 and recycled flue gas for coal combustion, which leads to difficulties in the waste heat recovery of flue gas in the boiler tail of coal-fired power plants. This paper proposes a new integration scheme for waste heat recovery of flue gas in coal-fired power plants with oxy-fuel combustion CO2 capture. By introducing an oxygen preheater, a recycled flue gas preheater, and a low-pressure economizer, the waste heat of flue gas is fully recovered to preheat oxygen, recycled flue gas, and feed water, respectively. The proposed scheme simultaneously ensures the safe operation of the recycled fan and improves the thermal performance of the coal-fired power plants. Compared to the air combustion configuration, the boiler’s efficiency and gross power efficiency in the oxy-fuel combustion configuration are increased by 0.42% and 1.29%, respectively. Due to power consumption for the added equipment, the net power efficiency is reduced by 10.41%. A techno-economic analysis shows that the cost of electricity for oxy-fuel combustion in coal-fired power plants has increased from USD 46.45/MWh to USD 80.18/MWh, and the cost of the CO2 avoided reaches USD 43.24/t CO2.

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Available abstract

Oxy-fuel combustion technology replaces air with a mixture of pure O2 and recycled flue gas for coal combustion, which leads to difficulties in the waste heat recovery of flue gas in the boiler tail of coal-fired power plants. This paper proposes a new integration scheme for waste heat recovery of flue gas in coal-fired power plants with oxy-fuel combustion CO2 capture. By introducing an oxygen preheater, a recycled flue gas preheater, and a low-pressure economizer, the waste heat of flue gas is fully recovered to preheat oxygen, recycled flue gas, and feed water, respectively. The proposed scheme simultaneously ensures the safe operation of the recycled fan and improves the thermal performance of the coal-fired power plants. Compared to the air combustion configuration, the boiler’s efficiency and gross power efficiency in the oxy-fuel combustion configuration are increased by 0.42% and 1.29%, respectively. Due to power consumption for the added equipment, the net power efficiency is reduced by 10.41%. A techno-economic analysis shows that the cost of electricity for oxy-fuel combustion in coal-fired power plants has increased from USD 46.45/MWh to USD 80.18/MWh, and the cost of the CO2 avoided reaches USD 43.24/t CO2.

Key concepts: Air preheater, Flue gas, Waste management, Flue-gas emissions from fossil-fuel combustion, Combustion, Boiler (water heating), Coal, Environmental science

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