Design and Flight Test of a Tube-Launched Unmanned Aerial Vehicle

Unmanned aerial vehicles (UAVs) have already proven valuable for intelligence, search, and reconnaissance missions; however, their integration into manned aircraft to augment existing capabilities is still an emerging field. This paper describes the design of an aircraft that fits inside a G-sized sonobuoy canister, deploys from a manned aircraft in-flight, and flies for up to 111 km and 83 min while providing telemetry to a remote operator. While UAVs with similar performance requirements exist, most were designed to fit in larger canisters. Multiple UAVs can be deployed in the air to expand the search capabilities of manned aircraft, ultimately allowing a larger search area per cost compared to manned aircraft alone. Individual performance characteristics of the aircraft such as aerodynamics, weight, propulsion, and stability were developed in the preliminary design phase based on given performance requirements. The performance of the aircraft was assessed using analytical and empirical methods. Wing folding mechanisms were prototyped for use on the production aircraft for flight testing. Propulsion, aerodynamic, and structural capabilities were validated separately using experimental methods. The folding mechanisms used in this UAV allow it to achieve the benefits of a longer wingspan while remaining compact and easy to deploy.