2023Applied SciencesOpen access

Energy Balance of the Dynamic Impact Stressing of Conveyor Belts

Ľubomír Ambriško, Daniela Marasová, Peter Klapko

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Abstract

This paper presents research into the energy balance of stressing conveyor belts by impact processes. Research is described in the areas of measuring the resistance of conveyor belts to puncture, the impact process, and the effect of changes to the impact height on the tensile and impact forces. Measurements were performed on a rubber–textile belt with a polyamide carcass. Hammers with pyramidal and spherical impactors were used to compare the resistance of the examined conveyor. Values were obtained for the maximum energies for the selected impact heights and the residual positional energies for the measured bounce heights. The difference between these energies represents the impact energy. The results confirmed that the impact energy of a hammer with a pyramidal impactor is greater than the impact energy of a hammer with a spherical impactor, while this difference increases with increasing impact height. The shape of the pyramidal impactor simulates sharp-edged materials, which is the cause of greater damage in the tribological interaction with the conveyor belt. This paper provides information for determining the limit conditions for setting appropriate impact heights depending on the weight of the material transported using a given belt conveyor.

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What this paper is about

This paper presents research into the energy balance of stressing conveyor belts by impact processes. Research is described in the areas of measuring the resistance of conveyor belts to puncture, the impact process, and the effect of changes to the impact height on the tensile and impact forces. Measurements were performed on a rubber–textile belt with a polyamide carcass. Hammers with pyramidal and spherical impactors were used to compare the resistance of the examined conveyor. Values were obtained for the maximum energies for the selected impact heights and the residual positional energies for the measured bounce heights. The difference between these energies represents the impact energy. The results confirmed that the impact energy of a hammer with a pyramidal impactor is greater than the impact energy of a hammer with a spherical impactor, while this difference increases with increasing impact height. The shape of the pyramidal impactor simulates sharp-edged materials, which is the cause of greater damage in the tribological interaction with the conveyor belt. This paper provides information for determining the limit conditions for setting appropriate impact heights depending on the weight of the material transported using a given belt conveyor.

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Available abstract

This paper presents research into the energy balance of stressing conveyor belts by impact processes. Research is described in the areas of measuring the resistance of conveyor belts to puncture, the impact process, and the effect of changes to the impact height on the tensile and impact forces. Measurements were performed on a rubber–textile belt with a polyamide carcass. Hammers with pyramidal and spherical impactors were used to compare the resistance of the examined conveyor. Values were obtained for the maximum energies for the selected impact heights and the residual positional energies for the measured bounce heights. The difference between these energies represents the impact energy. The results confirmed that the impact energy of a hammer with a pyramidal impactor is greater than the impact energy of a hammer with a spherical impactor, while this difference increases with increasing impact height. The shape of the pyramidal impactor simulates sharp-edged materials, which is the cause of greater damage in the tribological interaction with the conveyor belt. This paper provides information for determining the limit conditions for setting appropriate impact heights depending on the weight of the material transported using a given belt conveyor.

Key concepts: Hammer, Impact energy, Impact, Energy balance, Conveyor belt, Materials science, Natural rubber, Impact resistance

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