2021Materiale PlasticeOpen access

Assessment of Static Mechanical Properties of Additively Manufactured Polylactic Acid (PLA) on Entry-Level FDM 3D Printer

Constantin-Romica Stoica, Raluca Maier, Anca Istrate, Andrei Cristian Mandoc

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Abstract

The paper presents the study on the static mechanical properties of PLA (Polylactic Acid) produced with entry-level additive technologies using three printing directions. During the experimental work were tested a total of 15 �dog bone� ASTM D638-14 standard specimens made from additively manufactured polymer (PLA) through FDM (Fused Deposition Modelling) technique, where the material and rectilinear pattern infill geometry and infill percentage of 100% were constant and the printing orientation was varied. Usually technical data sheets that are delivered by filament materials producers include the most satisfactory data which are valid for only one specific printing direction. The printing direction is deliberately selected, in such way that the best material characteristics are achieved. In addition to this matter, as the additive manufacturing market grew significantly in the past couple of years, the filament production market showed a consequential growth. The aftermath of this expansion had a direct impact towards the quality and costs of the filaments used for 3D printing, in order to satisfy both the low-end and high-end users. Therefore, in this frame, the present research provides entry-level additively manufactured PLA performances showing significant changes depending on the different printing directions and determine the build orientation influence on the mechanical properties, in the aim of providing aid for both mechanical designer and product manufacturer at the stage of the printed product mechanical properties.

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What this paper is about

The paper presents the study on the static mechanical properties of PLA (Polylactic Acid) produced with entry-level additive technologies using three printing directions. During the experimental work were tested a total of 15 �dog bone� ASTM D638-14 standard specimens made from additively manufactured polymer (PLA) through FDM (Fused Deposition Modelling) technique, where the material and rectilinear pattern infill geometry and infill percentage of 100% were constant and the printing orientation was varied. Usually technical data sheets that are delivered by filament materials producers include the most satisfactory data which are valid for only one specific printing direction. The printing direction is deliberately selected, in such way that the best material characteristics are achieved. In addition to this matter, as the additive manufacturing market grew significantly in the past couple of years, the filament production market showed a consequential growth. The aftermath of this expansion had a direct impact towards the quality and costs of the filaments used for 3D printing, in order to satisfy both the low-end and high-end users. Therefore, in this frame, the present research provides entry-level additively manufactured PLA performances showing significant changes depending on the different printing directions and determine the build orientation influence on the mechanical properties, in the aim of providing aid for both mechanical designer and product manufacturer at the stage of the printed product mechanical properties.

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Available abstract

The paper presents the study on the static mechanical properties of PLA (Polylactic Acid) produced with entry-level additive technologies using three printing directions. During the experimental work were tested a total of 15 �dog bone� ASTM D638-14 standard specimens made from additively manufactured polymer (PLA) through FDM (Fused Deposition Modelling) technique, where the material and rectilinear pattern infill geometry and infill percentage of 100% were constant and the printing orientation was varied. Usually technical data sheets that are delivered by filament materials producers include the most satisfactory data which are valid for only one specific printing direction. The printing direction is deliberately selected, in such way that the best material characteristics are achieved. In addition to this matter, as the additive manufacturing market grew significantly in the past couple of years, the filament production market showed a consequential growth. The aftermath of this expansion had a direct impact towards the quality and costs of the filaments used for 3D printing, in order to satisfy both the low-end and high-end users. Therefore, in this frame, the present research provides entry-level additively manufactured PLA performances showing significant changes depending on the different printing directions and determine the build orientation influence on the mechanical properties, in the aim of providing aid for both mechanical designer and product manufacturer at the stage of the printed product mechanical properties.

Key concepts: Polylactic acid, Fused deposition modeling, 3D printing, Infill, Fused filament fabrication, Materials science, Deposition (geology), Composite material

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