2021MetalsOpen access

Dephosphorization in Double Slag Converter Steelmaking Process at Different Temperatures by Industrial Experiments

Han Sun, Jian Yang, LU Xin-wu, Wanshan Liu, Gefan Ye, Runhao Zhang, Wenkui Yang

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Abstract

In the present work, the effect of dephosphorization endpoint temperature on the dephosphorization of hot metal was studied for the double slag converter steelmaking process under the conditions of low temperature and low basicity by the industrial experiments. In the temperature range of 1350–1450 °C, with an increasing dephosphorization endpoint temperature, the dephosphorization ratio and phosphorus distribution ratio first increase and then decrease. The phosphorus content in hot metal first decreases and then increases at the end of dephosphorization. At the dephosphorization temperature range of 1385–1410 °C, the dephosphorization ratio is higher than 55%, the P2O5 content in the dephosphorization slag is 3.93–4.17%, the logLP value is 1.76–2.09, the value of PCOP-C of the selective oxidation reaction of carbon and phosphorus is 53–80 Pa, and the aFeO value is 0.284–0.312. The path of phosphorus in hot metal entering the P-rich phase of dephosphorization slag can be reasonably inferred as: hot metal → Fe-rich phase → P-rich phase. Under the present industrial experimental conditions, the dephosphorization and rephosphorization reactions are in dynamic equilibrium at 1413 °C. Considering the experimental results and thermodynamic calculation results of industrial experiments by the double slag dephosphorization process, the optimal temperature range for intermediate deslagging is about 1400–1420 °C.

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In the present work, the effect of dephosphorization endpoint temperature on the dephosphorization of hot metal was studied for the double slag converter steelmaking process under the conditions of low temperature and low basicity by the industrial experiments. In the temperature range of 1350–1450 °C, with an increasing dephosphorization endpoint temperature, the dephosphorization ratio and phosphorus distribution ratio first increase and then decrease. The phosphorus content in hot metal first decreases and then increases at the end of dephosphorization. At the dephosphorization temperature range of 1385–1410 °C, the dephosphorization ratio is higher than 55%, the P2O5 content in the dephosphorization slag is 3.93–4.17%, the logLP value is 1.76–2.09, the value of PCOP-C of the selective oxidation reaction of carbon and phosphorus is 53–80 Pa, and the aFeO value is 0.284–0.312. The path of phosphorus in hot metal entering the P-rich phase of dephosphorization slag can be reasonably inferred as: hot metal → Fe-rich phase → P-rich phase. Under the present industrial experimental conditions, the dephosphorization and rephosphorization reactions are in dynamic equilibrium at 1413 °C. Considering the experimental results and thermodynamic calculation results of industrial experiments by the double slag dephosphorization process, the optimal temperature range for intermediate deslagging is about 1400–1420 °C.

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Available abstract

In the present work, the effect of dephosphorization endpoint temperature on the dephosphorization of hot metal was studied for the double slag converter steelmaking process under the conditions of low temperature and low basicity by the industrial experiments. In the temperature range of 1350–1450 °C, with an increasing dephosphorization endpoint temperature, the dephosphorization ratio and phosphorus distribution ratio first increase and then decrease. The phosphorus content in hot metal first decreases and then increases at the end of dephosphorization. At the dephosphorization temperature range of 1385–1410 °C, the dephosphorization ratio is higher than 55%, the P2O5 content in the dephosphorization slag is 3.93–4.17%, the logLP value is 1.76–2.09, the value of PCOP-C of the selective oxidation reaction of carbon and phosphorus is 53–80 Pa, and the aFeO value is 0.284–0.312. The path of phosphorus in hot metal entering the P-rich phase of dephosphorization slag can be reasonably inferred as: hot metal → Fe-rich phase → P-rich phase. Under the present industrial experimental conditions, the dephosphorization and rephosphorization reactions are in dynamic equilibrium at 1413 °C. Considering the experimental results and thermodynamic calculation results of industrial experiments by the double slag dephosphorization process, the optimal temperature range for intermediate deslagging is about 1400–1420 °C.

Key concepts: Slag (welding), Steelmaking, Phosphorus, Metallurgy, Carbon fibers, Metal, Materials science, Atmospheric temperature range

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