Effect of Longitudinal Fastener Stiffness on Fastening System Loading - Initial Findings

Abstract Over the past 20 years, there have been at least 10 derailments due to spike fatigue failures in North America. Researchers believe that fatigue failure is caused by a combination of lateral and longitudinal spike loading. The literature indicates the vertical load and fastener friction must be considered when estimating failure locations. Though the in-track vertical, lateral, and longitudinal fastener forces have been quantified at a location that has experienced spike failures, there is a need to account for additional fasteners and track locations. Fastening systems can affect track stiffness, thus, laboratory experimentation was performed to quantify stiffness of multiple fastening systems. This data was input into an analytical model which quantified the effect of stiffness on longitudinal fastener loading. The data indicate there is significant variance in fastening system stiffness within, and between, systems. However, this variation in fastener stiffness has a reduced effect on the load transferred to the fastening system. More work is needed to validate this in the lab or field given variability within a system could lead to stress concentrations that are not fully captured using the current idealized analytical method.