Process-Induced Microstructure in Viscose and Lyocell Regenerated Cellulose Fibers Revealed by SAXS and SEM of Acid-Etched Samples

Regenerated cellulose fibers represent an important class of bioderived commercial fibers. The traditional viscose process requires the use of environmentally harmful carbon disulfide solvent to produce fibers. Lyocell fibers, produced using a more sustainable recent process, exhibit differences in properties from viscose. These differences arise from their semicrystalline microstructure, formed during fiber spinning. It is widely believed that regenerated cellulose fibers predominantly form fringed fibrillar crystals. We optimize acid etching, followed by SEM as an experimental tool to visualize this fibrillar structure. Acid etching provides sufficient topological contrast to directly visualize ∼O(10 nm) fibrils using field-emission scanning electron microscopy (SEM). We combine SEM with small-angle X-ray scattering (SAXS) to reveal other microstructural details. We observe a Bragg peak, indicating the coexistence of stacked lamellar structure with crystalline fibrils for viscose fibers, but not for lyocell. Viscose and lyocell fibers are characterized by partially oriented semicrystalline microstructure. We present a methodology to calculate the Lorentz correction for such microstructure and employ this to analyze the lamellar scattering from viscose fibers using a 1D correlation function approach. We characterize the lamellar microstructure after swelling viscose fibers with water and observe expansion of the Bragg spacing due to water absorption in the amorphous regions. Our data suggest that the water-induced plasticization of amorphous regions is inhomogeneous. Lamellar stacks that are more misoriented from the fiber direction exhibit lower swelling than those along the fiber direction. The experimental methods described in this work reveal interesting details of semicrystalline microstructure in regenerated cellulose fibers, with important implications for the mechanical response of dry and wet fibers. The methods developed here might find use in investigations of other polymer fibers as well.