Design of a Hybrid Electric Vehicle Powertrain for Performance Optimization Considering Various Powertrain Components and Configurations

Emissions from the transportation sector due to the consumption of fossil fuels by conventional vehicles have been a major cause of climate change. Hybrid electric vehicles (HEVs) are a cleaner solution to reduce the emissions caused by transportation, and well-designed HEVs can also outperform conventional vehicles. This study examines various powertrain configurations and components to design a hybrid powertrain that can satisfy the performance criteria given by the EcoCAR Mobility Challenge competition. These criteria include acceleration, braking, driving range, fuel economy, and emissions. A total of five different designs were investigated using MATLAB/Simulink simulations to obtain the necessary performance metrics. Only one powertrain design was found to satisfy all the performance targets. This design is a P4 hybrid powertrain consisting of a 2.5 L engine from General Motors, a 150 kW electric motor with an electronic drive unit (EDU) from American Axle Manufacturing, and a 133 kW battery pack from Hybrid Design Services.