2020•EnergiesOpen access

Multifield Coupling Model and Performance Analysis of a Hydrostatic Mechanical Seal

Guiyue Kou, Xinghu Li, Yan Wang, Chunsen Tan, Kanran Zhou, Xiaopin Yang

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Abstract

A two-dimensional axisymmetric thermal-fluid-solid coupled mathematical model of a contact mechanical seal is established. The finite difference method is used to solve the control equations for the fluid pressure and temperature of the seal end face, and the finite element method is used to determine the thermal deformation state of the seal. The seal’s performance at different working speeds was studied and verified by experiments. The results show that under the combined actions of thermal and mechanical deformations, the seal end face forms a convergent leakage gap from the outer diameter to the inner diameter. The minimum film thickness is observed on the inner diameter side of the seal end face, and the highest end face temperature coincides with this location. With increasing working speed, the contact force at the inner diameter side increases, the temperature difference between the inner diameter and the outer diameter of the end face increases, and the leakage rate correspondingly increases. The numerical simulation results are in good agreement with the experimental results. The model and calculation method can be applied to other forms of mechanical seal design and optimization.

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What this paper is about

A two-dimensional axisymmetric thermal-fluid-solid coupled mathematical model of a contact mechanical seal is established. The finite difference method is used to solve the control equations for the fluid pressure and temperature of the seal end face, and the finite element method is used to determine the thermal deformation state of the seal. The seal’s performance at different working speeds was studied and verified by experiments. The results show that under the combined actions of thermal and mechanical deformations, the seal end face forms a convergent leakage gap from the outer diameter to the inner diameter. The minimum film thickness is observed on the inner diameter side of the seal end face, and the highest end face temperature coincides with this location. With increasing working speed, the contact force at the inner diameter side increases, the temperature difference between the inner diameter and the outer diameter of the end face increases, and the leakage rate correspondingly increases. The numerical simulation results are in good agreement with the experimental results. The model and calculation method can be applied to other forms of mechanical seal design and optimization.

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Available abstract

A two-dimensional axisymmetric thermal-fluid-solid coupled mathematical model of a contact mechanical seal is established. The finite difference method is used to solve the control equations for the fluid pressure and temperature of the seal end face, and the finite element method is used to determine the thermal deformation state of the seal. The seal’s performance at different working speeds was studied and verified by experiments. The results show that under the combined actions of thermal and mechanical deformations, the seal end face forms a convergent leakage gap from the outer diameter to the inner diameter. The minimum film thickness is observed on the inner diameter side of the seal end face, and the highest end face temperature coincides with this location. With increasing working speed, the contact force at the inner diameter side increases, the temperature difference between the inner diameter and the outer diameter of the end face increases, and the leakage rate correspondingly increases. The numerical simulation results are in good agreement with the experimental results. The model and calculation method can be applied to other forms of mechanical seal design and optimization.

Key concepts: Hydrostatic equilibrium, Finite element method, Leakage (economics), Seal (emblem), Materials science, Mechanics, Rotational symmetry, Thermal

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