Process Intensification in Multicomponent Distillation

Process Intensification (PI) is an emerging concept in chemical engineering which describes the design innovations that lead to significant shrinkage in size and dramatic boost in efficiency in a process plant. Distillation, which is one of the most important separation technologies in the chemical industry, is therefore a crucial component in PI. Here, we discuss two aspects of PI in multicomponent distillation: 1) Performing simultaneous heat and mass integration among thermally coupled distillation columns to reduce the number of columns and heat duty requirement; and 2) Conducting any thermally coupled distillation in only a single column shell using a dividing wall column that is fully operable. Through examples, we show that synergistic use of both strategies leads to the design of compact, easy-to-operate, energy efficient and cost effective multicomponent distillation systems.