2020•Journal of Physics Conference SeriesOpen access

Application Research on Ultrasonic Phased Array Technology in Weld Seam Inspection

Haixing Zhang

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Abstract

Abstract Welding seams are prone to safety accidents and failures during actual operation, which has an adverse effect on the economic benefits of the enterprise. When using traditional ultrasonic inspection methods to inspect the pipe butt welds, the staff needs to use the inspection probe to move as needed, which makes the inspection process difficult to operate and is greatly affected by human factors. The beam of conventional ultrasound cannot be deflected and focused. It is difficult to detect parts with complex geometric shapes and large anisotropic welds. Ultrasonic phased array is a new type of non-destructive testing method, which makes up for the limitations of conventional ultrasonic testing, and has great advantages compared with conventional ultrasound. Therefore, in order to reduce the misjudgment of defects caused by humans, this paper studies the application method of ultrasonic phased array technology in weld inspection, discusses the principles and characteristics of ultrasonic phased array inspection technology in nondestructive testing, and the defects were tested. The test results show that the phased array technology can effectively detect weld defects.

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Abstract Welding seams are prone to safety accidents and failures during actual operation, which has an adverse effect on the economic benefits of the enterprise. When using traditional ultrasonic inspection methods to inspect the pipe butt welds, the staff needs to use the inspection probe to move as needed, which makes the inspection process difficult to operate and is greatly affected by human factors. The beam of conventional ultrasound cannot be deflected and focused. It is difficult to detect parts with complex geometric shapes and large anisotropic welds. Ultrasonic phased array is a new type of non-destructive testing method, which makes up for the limitations of conventional ultrasonic testing, and has great advantages compared with conventional ultrasound. Therefore, in order to reduce the misjudgment of defects caused by humans, this paper studies the application method of ultrasonic phased array technology in weld inspection, discusses the principles and characteristics of ultrasonic phased array inspection technology in nondestructive testing, and the defects were tested. The test results show that the phased array technology can effectively detect weld defects.

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Available abstract

Abstract Welding seams are prone to safety accidents and failures during actual operation, which has an adverse effect on the economic benefits of the enterprise. When using traditional ultrasonic inspection methods to inspect the pipe butt welds, the staff needs to use the inspection probe to move as needed, which makes the inspection process difficult to operate and is greatly affected by human factors. The beam of conventional ultrasound cannot be deflected and focused. It is difficult to detect parts with complex geometric shapes and large anisotropic welds. Ultrasonic phased array is a new type of non-destructive testing method, which makes up for the limitations of conventional ultrasonic testing, and has great advantages compared with conventional ultrasound. Therefore, in order to reduce the misjudgment of defects caused by humans, this paper studies the application method of ultrasonic phased array technology in weld inspection, discusses the principles and characteristics of ultrasonic phased array inspection technology in nondestructive testing, and the defects were tested. The test results show that the phased array technology can effectively detect weld defects.

Key concepts: Phased array, Phased array ultrasonics, Ultrasonic testing, Ultrasonic sensor, Welding, Nondestructive testing, Butt welding, Acoustics

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