2019•IOP Conference Series Materials Science and EngineeringOpen access

Research of the calculation scheme for the brake lever transmission and construction of the load model for the brake pads of freight cars

Vasyl Ravlyuk, Mykola Ravliuk, Vitalii Hrebeniuk, В’ячеслав Володимирович Бондаренко

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Abstract

Abstract In the article, the points of load application effecting the pads and other parts of the freight car three-element bogie during braking is considered theoretically using the example of the 2D diagram of the brake rigging. The special differences between the operating conditions of the first and second triangles of the car brake rigging and their effect on the wear of the pads when the train is moving without braking are described. The different operating conditions of the triangles are described to establish a causal relationship regarding the abnormal wear of the brake pads of the three-element bogies. For the first time, a calculation algorithm of a more accurate approach to theoretical calculations was proposed to determine the actual pressing forces in the brake pads on the wheels of the bogies. It proves the existence of the theoretical error, which is now inherent to the design models of freight cars brake rigging elements. The obtained algorithmic equations will help assess the wear of the brake pads and its effect on the stress-strain state in order to guarantee the railway traffic safety during the relevant theoretical and practical studies.

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What this paper is about

Abstract In the article, the points of load application effecting the pads and other parts of the freight car three-element bogie during braking is considered theoretically using the example of the 2D diagram of the brake rigging. The special differences between the operating conditions of the first and second triangles of the car brake rigging and their effect on the wear of the pads when the train is moving without braking are described. The different operating conditions of the triangles are described to establish a causal relationship regarding the abnormal wear of the brake pads of the three-element bogies. For the first time, a calculation algorithm of a more accurate approach to theoretical calculations was proposed to determine the actual pressing forces in the brake pads on the wheels of the bogies. It proves the existence of the theoretical error, which is now inherent to the design models of freight cars brake rigging elements. The obtained algorithmic equations will help assess the wear of the brake pads and its effect on the stress-strain state in order to guarantee the railway traffic safety during the relevant theoretical and practical studies.

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Available abstract

Abstract In the article, the points of load application effecting the pads and other parts of the freight car three-element bogie during braking is considered theoretically using the example of the 2D diagram of the brake rigging. The special differences between the operating conditions of the first and second triangles of the car brake rigging and their effect on the wear of the pads when the train is moving without braking are described. The different operating conditions of the triangles are described to establish a causal relationship regarding the abnormal wear of the brake pads of the three-element bogies. For the first time, a calculation algorithm of a more accurate approach to theoretical calculations was proposed to determine the actual pressing forces in the brake pads on the wheels of the bogies. It proves the existence of the theoretical error, which is now inherent to the design models of freight cars brake rigging elements. The obtained algorithmic equations will help assess the wear of the brake pads and its effect on the stress-strain state in order to guarantee the railway traffic safety during the relevant theoretical and practical studies.

Key concepts: Bogie, Brake, Automotive engineering, Finite element method, Engineering, Lever, Structural engineering, Computer science

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Research of the calculation scheme for the brake lever transmission and construction of the load model for the brake pads of freight cars — Research Paper | ScholarLens