Design and manufacturing of organic rankine cycle (orc) system using working fluid r-134a with helical evaporator and condenser

Abstract Waste heat from industries such as steam power plants can be utilized to meet the world’s electricity need. However, it cannot be converted efficiently to electric power by using conventional power generation methods as opposed to a technology called Organic Rankine Cycle (ORC). ORC is one of the power plant systems that is a modification of the Rankine Cycle using organic working fluid. In this research, ORC was designed and manufactured using R-134a as working fluid and helical heat exchanger as evaporator and condenser. The design of ORC systems based on simulation using Cycle Tempo 5.0 with evaporator temperature of 90°C, condenser temperature of 10°C, inlet pressure of pump of 0.55 MPa, and inlet pressure of turbine of 0.79 MPa. The results of this study showed the length of tube evaporator and condenser of 10.61 m and 10.56 m, respectively, with system efficiency achieved at 3.8%. Based on experiment, with evaporator temperature of 95°C, condenser temperature of 10°C, inlet pressure of pump of 0.48 MPa and inlet pressure of turbine of 0.52 MPa so resulted of system efficiency of 3.33%.