2018Mathematical Problems in EngineeringOpen access

Wear Compensation Model Based on the Theory of Archard and Definite Integral Method

Peifeng Niu, Bao-Liang Tian

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Abstract

Aiming at low accuracy control of the flatness measuring system in cold rolling process, the wear of measuring rings of the flatness measuring roll is an important factor, which affects the flatness measurement accuracy and the strip quality. When the radial pressure and the width of the strip change, the wear thickness of the different measuring rings is also changed, which seriously increased the deviation between measured values and actual values. For thirty-eight measuring rings of flatness measuring roll, it is important to establish an accurate wear compensation model for each measuring ring to improve the measurement accuracy of the online flatness control model. Wear compensation model is established by the theory of Archard, definite integral method, and weighted coefficient method, and the data of the rolling length, strip width, and the radial force of the six million tons’ strip are used to analyze and discuss the wear compensation model of flatness measuring roll. The experiment result shows that the flatness control accuracy is improved effectively and the better strip shape can be achieved.

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Aiming at low accuracy control of the flatness measuring system in cold rolling process, the wear of measuring rings of the flatness measuring roll is an important factor, which affects the flatness measurement accuracy and the strip quality. When the radial pressure and the width of the strip change, the wear thickness of the different measuring rings is also changed, which seriously increased the deviation between measured values and actual values. For thirty-eight measuring rings of flatness measuring roll, it is important to establish an accurate wear compensation model for each measuring ring to improve the measurement accuracy of the online flatness control model. Wear compensation model is established by the theory of Archard, definite integral method, and weighted coefficient method, and the data of the rolling length, strip width, and the radial force of the six million tons’ strip are used to analyze and discuss the wear compensation model of flatness measuring roll. The experiment result shows that the flatness control accuracy is improved effectively and the better strip shape can be achieved.

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Available abstract

Aiming at low accuracy control of the flatness measuring system in cold rolling process, the wear of measuring rings of the flatness measuring roll is an important factor, which affects the flatness measurement accuracy and the strip quality. When the radial pressure and the width of the strip change, the wear thickness of the different measuring rings is also changed, which seriously increased the deviation between measured values and actual values. For thirty-eight measuring rings of flatness measuring roll, it is important to establish an accurate wear compensation model for each measuring ring to improve the measurement accuracy of the online flatness control model. Wear compensation model is established by the theory of Archard, definite integral method, and weighted coefficient method, and the data of the rolling length, strip width, and the radial force of the six million tons’ strip are used to analyze and discuss the wear compensation model of flatness measuring roll. The experiment result shows that the flatness control accuracy is improved effectively and the better strip shape can be achieved.

Key concepts: Flatness (cosmology), Compensation (psychology), Control theory (sociology), Mathematics, Materials science, Computer science, Physics, Control (management)

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