Technologies in deep and ultra-deep well drilling: Present status, challenges and future trend in the 13th Five-Year Plan period (2016–2020)

During the 12th Five-Year Plan period (2011–2015), CNPC independently developed a series of new drilling equipment, tools and chemical materials for deep and ultra-deep wells, including six packages of key drilling equipment: rigs for wells up to 8000 m deep, quadruple-joint-stand rigs, automatic pipe handling devices for rigs for wells being 5000/7000 m deep, managed pressure drilling systems & equipment, gas/fuel alternative combustion engine units, and air/gas/underbalanced drilling systems; seven sets of key drilling tools: automatic vertical well drilling tools, downhole turbine tools, high-performance PDC bits, hybrid bits, bit jet pulsation devices, no-drilling-surprise monitoring system, & casing running devices for top drive; and five kinds of drilling fluids and cementing slurries: high temperature and high density water-based drilling fluids, oil-based drilling fluids, high temperature and large temperature difference cementing slurry, and ductile cement slurry system. These new development technologies have played an important role in supporting China's oil and gas exploration and development business. During the following 13th Five-Year Plan period (2016–2020), there are still many challenges to the drilling of deep and ultra-deep wells, such as high temperatures, high pressures, narrow pressure window, wellbore integrity and so on, as well as the enormous pressure on cost reduction and efficiency improvement. Therefore, the future development trend will be focused on the development of efficient and mobile rigs, high-performance drill bits and auxiliary tools, techniques for wellbore integrity and downhole broadband telemetry, etc. In conclusion, this study will help improve the ability and level of drilling ultra-deep wells and provide support for oil and gas exploration and development services in China.