Clarification of the Dissolution of Solid CaO and the Phosphorus‐Enrichment Capability of Calcium Silicates in the Multiphase Slag Based on the Ion and Molecule Coexistence Theory
Senlin Xie, Wanlin Wang, Daoyuan Huang, Hongchao Li, Yong Du
Abstract
Senlin Xie, Wanlin Wang, Daoyuan Huang, Hongchao Li, Yong Du
Abstract
Recently, a new refining method of using a solid/liquid coexistence multiphase slag for dephosphorization of hot metal was proposed, with the aim to improve the utilization efficiency of CaO and the degree of dephosphorization. Based on this method, an ion and molecule coexistence theory (IMCT) based the thermodynamic model has been developed to clarify the behavior of solid CaO dissolution and the phosphorus‐enrichment capability of calcium silicates in the multi‐phase slag in this article. According to the calculated mass action concentration of the related structural units, the reaction mechanism between solid CaO and the liquid slag in the multi‐phase slag is explained. Meanwhile, the phosphorus‐enrichment capability of calcium silicates is probed. The results show that the dissolution of solid CaO into the multi‐phase slag will be enhanced with the addition of the temperature or the increase of the FeO content, the mass percent ratio of FeO to Fe2O3 (m(FeO)/m(Fe2O3)), and the P2O5 content, while the high basicity (CaO/SiO2) will restrict the dissolution of solid CaO. Besides with the increase of basicity and m(FeO)/m(Fe2O3), the phosphorus‐enrichment contribution ratio of 2CaO · SiO2 displays an exponential growth tendency, while it exhibits an asymmetric parabolic relationship with the increase of FeO, and it slightly decreases with the increase of P2O5 and unchanged with the temperature. Those results obtained can provide a fundamental guidance for the dephosphorization by using the CaO‐based solid/liquid coexistence multiphase slag for hot metal treatment.
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Recently, a new refining method of using a solid/liquid coexistence multiphase slag for dephosphorization of hot metal was proposed, with the aim to improve the utilization efficiency of CaO and the degree of dephosphorization. Based on this method, an ion and molecule coexistence theory (IMCT) based the thermodynamic model has been developed to clarify the behavior of solid CaO dissolution and the phosphorus‐enrichment capability of calcium silicates in the multi‐phase slag in this article. According to the calculated mass action concentration of the related structural units, the reaction mechanism between solid CaO and the liquid slag in the multi‐phase slag is explained. Meanwhile, the phosphorus‐enrichment capability of calcium silicates is probed. The results show that the dissolution of solid CaO into the multi‐phase slag will be enhanced with the addition of the temperature or the increase of the FeO content, the mass percent ratio of FeO to Fe2O3 (m(FeO)/m(Fe2O3)), and the P2O5 content, while the high basicity (CaO/SiO2) will restrict the dissolution of solid CaO. Besides with the increase of basicity and m(FeO)/m(Fe2O3), the phosphorus‐enrichment contribution ratio of 2CaO · SiO2 displays an exponential growth tendency, while it exhibits an asymmetric parabolic relationship with the increase of FeO, and it slightly decreases with the increase of P2O5 and unchanged with the temperature. Those results obtained can provide a fundamental guidance for the dephosphorization by using the CaO‐based solid/liquid coexistence multiphase slag for hot metal treatment.
Key concepts: Dissolution, Slag (welding), Coexistence theory, Phosphorus, Phase (matter), Solid solution, Calcium, Materials science