A short review on thermosonic flip chip bonding
Sarveshvaran Suppiah, Nestor Rubio Ong, Zaliman Sauli, Karunavani Sarukunaselan, Jesselyn Barro Alcain, Mukhzeer Mohamad Shahimin, Vithyacharan Retnasamy
Abstract
Sarveshvaran Suppiah, Nestor Rubio Ong, Zaliman Sauli, Karunavani Sarukunaselan, Jesselyn Barro Alcain, Mukhzeer Mohamad Shahimin, Vithyacharan Retnasamy
Abstract
This review is to study the evolution and key findings, critical technical challenges, solutions and bonding equipment of thermosonic flip chip bonding. Based on the review done, it was found that ultrasonic power, bonding time and force are the three main critical parameters need to be optimized in order to achieve sound and reliable bonding between the die and substrate. A close monitoring of the ultrasonic power helped to prevent over bonding phenomena on flexible substrate. Gold stud bumping is commonly used in thermosonic bonding compared to solder due to its better reliability obtained in the LED and optoelectronic packages. The review comprised short details on the available thermosonic bonding equipment in the semiconductor industry as well.
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This review is to study the evolution and key findings, critical technical challenges, solutions and bonding equipment of thermosonic flip chip bonding. Based on the review done, it was found that ultrasonic power, bonding time and force are the three main critical parameters need to be optimized in order to achieve sound and reliable bonding between the die and substrate. A close monitoring of the ultrasonic power helped to prevent over bonding phenomena on flexible substrate. Gold stud bumping is commonly used in thermosonic bonding compared to solder due to its better reliability obtained in the LED and optoelectronic packages. The review comprised short details on the available thermosonic bonding equipment in the semiconductor industry as well.
Key concepts: Bumping, Wire bonding, Flip chip, Materials science, Soldering, Reliability (semiconductor), Substrate (aquarium), Ultrasonic sensor