The method of selective assembly for the RV reducer based on genetic algorithm

As a precision gear reducer, the RV reducer has a low-transmission backlash (very high assembly accuracy). Therefore, the selective assembly method is the only assembly method which can guarantee the assembly precision of the RV reducer. However, the RV reducer has a complex structure; it consists of a high number of parts whose machining tolerance cannot be very low. Furthermore, there are numerous parts, the tolerances of which influence the RV reducer transmission backlash. Therefore, it is difficult to achieve high assembly accuracy by using the traditional selective assembly method. In this paper, a method of selective assembly is proposed to make the backlash of the RV reducer meet the requirements through the analysis of the characteristics of the RV reducer structure, the processing and assembly process of the parts, and the influence of manufacturing errors on the backlash. Then, a mathematical model was established for the RV reducer assembly issue. And a matching algorithm based on a genetic algorithm was developed. Finally, the algorithm was applied to the selective assembly of the RV reducer for verifying the feasibility and validity of the proposed matching method.