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Mathematical model for computer simulation and control of steelmaking

Brahma Deo, Piyush Ranjan, Amit Kumar

Open publisher page 9 citations

Abstract

A dynamic model for computer simulation and control of steelmaking has been developed. It is essentially based on multicomponent mixed transport control theory with the incorporation of energy balance calculations. The model is applicable to both steelmaking in electric furnaces as well as in oxygen steelmaking converters. The adjustable parameters of the model for simulation of oxygen steelmaking are gas evolution rate (Gco). oxygen flux factor (Fo) and emulsification factor (EM). These simulation parameters, when combined with on‐line measurement of off‐gas composition and temperature, enable complete dynamic control of the process. The model developed is applied, as an example, to an industrially produced heat in a top blown oxygen steelmaking converter and the results of simulation are discussed.

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What this paper is about

A dynamic model for computer simulation and control of steelmaking has been developed. It is essentially based on multicomponent mixed transport control theory with the incorporation of energy balance calculations. The model is applicable to both steelmaking in electric furnaces as well as in oxygen steelmaking converters. The adjustable parameters of the model for simulation of oxygen steelmaking are gas evolution rate (Gco). oxygen flux factor (Fo) and emulsification factor (EM). These simulation parameters, when combined with on‐line measurement of off‐gas composition and temperature, enable complete dynamic control of the process. The model developed is applied, as an example, to an industrially produced heat in a top blown oxygen steelmaking converter and the results of simulation are discussed.

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Available abstract

A dynamic model for computer simulation and control of steelmaking has been developed. It is essentially based on multicomponent mixed transport control theory with the incorporation of energy balance calculations. The model is applicable to both steelmaking in electric furnaces as well as in oxygen steelmaking converters. The adjustable parameters of the model for simulation of oxygen steelmaking are gas evolution rate (Gco). oxygen flux factor (Fo) and emulsification factor (EM). These simulation parameters, when combined with on‐line measurement of off‐gas composition and temperature, enable complete dynamic control of the process. The model developed is applied, as an example, to an industrially produced heat in a top blown oxygen steelmaking converter and the results of simulation are discussed.

Key concepts: Steelmaking, Basic oxygen steelmaking, Engineering, Process (computing), Process engineering, Process control, Energy balance, Mechanical engineering

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