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[Scanning electron microscopy studies of morphologic changes in ultra-high molecular weight polyethylene materials after various processing steps].

Jörg Jerosch, Sabine Fuchs, Tannin A. Schmidt, R. Reichelt

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Abstract

UNLABELLED: Scanning electron microscopic (SEM) studies were carried out on various orthopaedic implants made of ultra-high molecular weight polyethylene (UHMWPE). Both non-sterilized and gamma-sterilized machined (milled) implants were used. Milled implants showed significant surface irregularities, and cross-sections also revealed irregularities in deeper layers of the polyethylene. In gamma-sterilized implants, cracks measuring 10-30 microns in length were found at a depth of 1.5 to 2.5 mm. Crater-like defects were also occasionally seen. CLINICAL RELEVANCE: On the basis of these findings, direct compression moulding and a sterilization process in which oxygen is eliminated can be recommended as ways of improving the quality of UHMWPE used for orthopaedic implants.

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What this paper is about

UNLABELLED: Scanning electron microscopic (SEM) studies were carried out on various orthopaedic implants made of ultra-high molecular weight polyethylene (UHMWPE). Both non-sterilized and gamma-sterilized machined (milled) implants were used. Milled implants showed significant surface irregularities, and cross-sections also revealed irregularities in deeper layers of the polyethylene. In gamma-sterilized implants, cracks measuring 10-30 microns in length were found at a depth of 1.5 to 2.5 mm. Crater-like defects were also occasionally seen. CLINICAL RELEVANCE: On the basis of these findings, direct compression moulding and a sterilization process in which oxygen is eliminated can be recommended as ways of improving the quality of UHMWPE used for orthopaedic implants.

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Available abstract

UNLABELLED: Scanning electron microscopic (SEM) studies were carried out on various orthopaedic implants made of ultra-high molecular weight polyethylene (UHMWPE). Both non-sterilized and gamma-sterilized machined (milled) implants were used. Milled implants showed significant surface irregularities, and cross-sections also revealed irregularities in deeper layers of the polyethylene. In gamma-sterilized implants, cracks measuring 10-30 microns in length were found at a depth of 1.5 to 2.5 mm. Crater-like defects were also occasionally seen. CLINICAL RELEVANCE: On the basis of these findings, direct compression moulding and a sterilization process in which oxygen is eliminated can be recommended as ways of improving the quality of UHMWPE used for orthopaedic implants.

Key concepts: Ultra-high-molecular-weight polyethylene, Polyethylene, Scanning electron microscope, Materials science, Composite material, Sterilization (economics), Biomedical engineering, Medicine

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[Scanning electron microscopy studies of morphologic changes in ultra-high molecular weight polyethylene materials after various processing steps]. — Research Paper | ScholarLens