2014High Temperature Materials and ProcessesOpen access

Study on Indirect Measuring Technology of EAF Steelmaking Decarburization Rate by Off-gas Analysis Technique in Hot State Experiment

Kai Dong, Wenjuan Liu, Rong Zhu

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Abstract

Abstract In this paper, measurement method of EAF Steelmaking decarburization rate is studied. Because of the fuel gas blown and air mixed, the composition of hot temperature off-gas is measurand unreally, and the flow rate is unknown too, the direct measurement of EAF decarburization rate by furnace gas analysis is unrealized. Firstly, the off-gas generation process is discussed. After that, dynamic concentration of CO 2 , CO, and O 2 in off-gas and EAF oxygen supply rate are monitored in real time. Finally, the concentration and volume flow rate of off-gas are obtained to measure the EAF decarburization rate indirectly. The results of the hot state experiments show that the decarburization rate in oxidization step can reach up to about 0.53 mol/s, and the forecasting carbon concentration is 1.14% corresponding to the average carbon concentration (1.43%) in finial metal samples. The measurement of decarburization rate by off-gas analysis technique can be reasonable in EAF production process.

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Abstract In this paper, measurement method of EAF Steelmaking decarburization rate is studied. Because of the fuel gas blown and air mixed, the composition of hot temperature off-gas is measurand unreally, and the flow rate is unknown too, the direct measurement of EAF decarburization rate by furnace gas analysis is unrealized. Firstly, the off-gas generation process is discussed. After that, dynamic concentration of CO 2 , CO, and O 2 in off-gas and EAF oxygen supply rate are monitored in real time. Finally, the concentration and volume flow rate of off-gas are obtained to measure the EAF decarburization rate indirectly. The results of the hot state experiments show that the decarburization rate in oxidization step can reach up to about 0.53 mol/s, and the forecasting carbon concentration is 1.14% corresponding to the average carbon concentration (1.43%) in finial metal samples. The measurement of decarburization rate by off-gas analysis technique can be reasonable in EAF production process.

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Available abstract

Abstract In this paper, measurement method of EAF Steelmaking decarburization rate is studied. Because of the fuel gas blown and air mixed, the composition of hot temperature off-gas is measurand unreally, and the flow rate is unknown too, the direct measurement of EAF decarburization rate by furnace gas analysis is unrealized. Firstly, the off-gas generation process is discussed. After that, dynamic concentration of CO 2 , CO, and O 2 in off-gas and EAF oxygen supply rate are monitored in real time. Finally, the concentration and volume flow rate of off-gas are obtained to measure the EAF decarburization rate indirectly. The results of the hot state experiments show that the decarburization rate in oxidization step can reach up to about 0.53 mol/s, and the forecasting carbon concentration is 1.14% corresponding to the average carbon concentration (1.43%) in finial metal samples. The measurement of decarburization rate by off-gas analysis technique can be reasonable in EAF production process.

Key concepts: Decarburization, Steelmaking, Materials science, Outgassing, Metallurgy, Chemistry, Organic chemistry

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