The design and calibration of particular geometry piezoelectric acoustic emission transducer for leak detection and localization

Pipeline leak detection using an acoustic emission (AE) method requires highly sensitive transducers responding to less attenuative and dispersive wave motion in order to place the discrete transducer spacing in an acceptable approach. In this paper, a new piezoelectric transducer geometry made of PZT-5A is introduced to increase the transducer sensitivity to the tangential direction. The finite element analysis of the transducer geometry is modeled in the frequency domain to identify the resonant frequency, targeting 60 kHz, and the loss factor. The numerical results are compared with the electromechanical characterization tests. The transducer response to wave motion generated in different directions is studied using a multiphysics model that couples mechanical and electrical responses of structural and piezoelectric properties. The directional dependence and the sensitivity of the transducer response are identified using the laser-induced load function. The transducer response is compared with a conventional thickness mode AE transducer under simulations and leak localization in a laboratory scale steel pipe.