Electrochemical corrosion behavior of Nd–Fe–B permanent magnets with modified microstructure

Polarization curve and electrochemical impedance spectroscopy tests have been applied to investigate the corrosion kinetics for both spark plasma sintered (SPS) and conventional sintered Nd–Fe–B magnets in different electrolytes. Effect of microstructure modification on the chemical stability of the magnets was discussed. Both magnets exhibit evident passive behavior in alkaline electrolyte but are susceptible to corrosion in weak acid and saline electrolytes. SPS magnets are more corrosion resistant than conventional sintered magnets due to a remarkable microstructure modification formed in the SPS process. Further investigation shows that the unique microstructure in SPS magnets effectively restrains the aggressive intergranular corrosion which takes place along Nd-rich phases in conventional magnets.