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Subjects for Achievement of Blast Furnace Operation with Low Reducing Agent Rate

Yutaka Ujisawa, Kaoru Nakano, Yoshinori Matsukura, Kohei Sunahara, Shusaku Komatsu, Takaiku Yamamoto

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Abstract

The technology which reduces the reducing agent rate by the improvement in the reaction efficiency of blast furnace leads to reduction of hot metal manufacturing cost, but also solution of recent CO2 emission reduction. The subjects for achievement of the blast furnace operation with low reducing agent rate were described on reduction measures of the carbon consumption and problem of the measures referring to the example of reducing agent rate of the present state blast furnace concerning blast operation and reactive improvement. And, carried out concrete measures were introduced in order to aim at the low reducing agent rate operation.The following results were obtained.1) Since it has reached the already high reaction efficiency in present state blast furnace, it is not easy to attempt further reduction of the reducing agent rate.2) The blast furnace use of high reactivity coke or reduced iron is equal level or over it in comparison with the reduction effect by the assumed blast operation in this paper.3) The promotion of coke reaction load with the gasification is worried, when it aims at the low reducing agent rate operation by the high reactivity coke use.4) It is estimated that the threshold also exists for the reducibility of competing ore, when it aims at the low reducing agent rate operation using the high reactivity coke.5) The use of the low SiO2 sinter is effective for the improvement on the permeability in the blast furnace, when it aims at the low fuel rate operation. However, the new technology of the permeability improvement is desired, since there is some a limit for low SiO2 of the sintered ore, when future raw material supply and demand is considered.

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The technology which reduces the reducing agent rate by the improvement in the reaction efficiency of blast furnace leads to reduction of hot metal manufacturing cost, but also solution of recent CO2 emission reduction. The subjects for achievement of the blast furnace operation with low reducing agent rate were described on reduction measures of the carbon consumption and problem of the measures referring to the example of reducing agent rate of the present state blast furnace concerning blast operation and reactive improvement. And, carried out concrete measures were introduced in order to aim at the low reducing agent rate operation.The following results were obtained.1) Since it has reached the already high reaction efficiency in present state blast furnace, it is not easy to attempt further reduction of the reducing agent rate.2) The blast furnace use of high reactivity coke or reduced iron is equal level or over it in comparison with the reduction effect by the assumed blast operation in this paper.3) The promotion of coke reaction load with the gasification is worried, when it aims at the low reducing agent rate operation by the high reactivity coke use.4) It is estimated that the threshold also exists for the reducibility of competing ore, when it aims at the low reducing agent rate operation using the high reactivity coke.5) The use of the low SiO2 sinter is effective for the improvement on the permeability in the blast furnace, when it aims at the low fuel rate operation. However, the new technology of the permeability improvement is desired, since there is some a limit for low SiO2 of the sintered ore, when future raw material supply and demand is considered.

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Available abstract

The technology which reduces the reducing agent rate by the improvement in the reaction efficiency of blast furnace leads to reduction of hot metal manufacturing cost, but also solution of recent CO2 emission reduction. The subjects for achievement of the blast furnace operation with low reducing agent rate were described on reduction measures of the carbon consumption and problem of the measures referring to the example of reducing agent rate of the present state blast furnace concerning blast operation and reactive improvement. And, carried out concrete measures were introduced in order to aim at the low reducing agent rate operation.The following results were obtained.1) Since it has reached the already high reaction efficiency in present state blast furnace, it is not easy to attempt further reduction of the reducing agent rate.2) The blast furnace use of high reactivity coke or reduced iron is equal level or over it in comparison with the reduction effect by the assumed blast operation in this paper.3) The promotion of coke reaction load with the gasification is worried, when it aims at the low reducing agent rate operation by the high reactivity coke use.4) It is estimated that the threshold also exists for the reducibility of competing ore, when it aims at the low reducing agent rate operation using the high reactivity coke.5) The use of the low SiO2 sinter is effective for the improvement on the permeability in the blast furnace, when it aims at the low fuel rate operation. However, the new technology of the permeability improvement is desired, since there is some a limit for low SiO2 of the sintered ore, when future raw material supply and demand is considered.

Key concepts: Blast furnace, Reducing agent, Coke, Blast furnace gas, Reduction (mathematics), Reaction rate, Waste management, Materials science

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