Design and implementation of fine pitch COB LED display

LED displays are widely used in advertisement, transportation, and commercial signages. Conventional LED display modules consist of a LED array assembly and a driving circuit board, inside an external housing. The dot pitch of conventional LED displays is typically 2.0 mm or above, which is relatively coarse. In some applications, such as the screen of personal mobile LED devices, a higher resolution with the dot pitch smaller than <1.5 mm is needed due to the short viewing distance. Therefore, technologies for implementing fine pitch LED displays are in demand. This paper introduces a new type of LED display with the chip-on-board (COB) technology. The dot pitch of this new type of COB LED display may be reduced to 0.5 mm. The configurations for monochromatic and tricolored display modules are discussed. The reliability studies on the COB LED display are also presented. The results of ball bond shear, wire pull, junction temperature and thermal cycling tests indicate that the fine pitch COB LED display is feasible and reliable.