Evaluation of the eddy-current method of inspecting steam generator tubing

The objective of this project has been to evaluate the eddy-current method of inspecting steam generator tubing by conducting a series of laboratory experiments with conventional eddy-current equipment. The experiments have involved obtaining eddy-current measurements on samples of 7/8-inch OD Inconel-600 tubing provided by the Westinghouse Nuclear Energy Systems Division. A variety of machined defects and some chemically induced flaws, such as stress corrosion cracks were fabricated in the tubing. Statistical evaluation of the data was employed to estimate the error encountered in measuring corrosion defects of various depths. It appears that the eddy-current technique can provide a reasonable measure of defect depth under certain conditions. On the other hand, the evaluation indicates that it is difficult to determine the depth of certain types of flaws with reliability and precision. Furthermore, although some defects as shallow as 10 percent of the tube wall could be detected, it was not possible to detect other types of flaws that were less than 40 percent deep even when the tube supports were not near the defects. The difficulty in detecting small volume flaws is attributed to low signal-to-noise ratio. Noise is a result of unwanted signals from test variables, such as wobble andmore » variations in tube properties. The error in measurement of certain types of larger defects is associatedin part with test variables and also with the effects that the geometry of the defect has on the eddy-current signal patterns. The distortions in signal patterns caused by gradual wastage type defects and the poor reproducibility of signal patterns obtained from notches that represent stress corrosion cracks are described. Some developments that will rectify these detection and depth measurement problems are discussed.« less